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What Causes Plate-Out in PVC Extrusion?

The white deposit that rebuilds on your die within hours of every clean-off is not made of the compound running through the machine. That finding, from a Loughborough University analysis of eight deposits taken off commercial rigid-PVC lines, upends the…

What Is Isononyl Alcohol and How Is It Produced?

Oxo process flow producing isononyl alcohol through hydroformylation, hydrogenation, and refining

Two drums of isononyl alcohol can both certify above 99.5% assay and still make DINP with measurably different low-temperature flexibility. The parameter that governs cold-flex and volatility is not the assay figure on the front of the certificate. It is…

What Are Phthalate Plasticizers?

Carbon-number spectrum of phthalate plasticizers from short to long chain

A phthalate plasticizer is an ortho-phthalate diester — phthalic anhydride reacted with two alcohol chains — that dissolves physically into rigid PVC to make it flexible. Roughly 90 to 95 percent of all phthalates go into flexible PVC, which makes…

Can You Mix PVC and CPVC Resins?

Backbone comparison of PVC and CPVC resins showing denser chlorine substitution

Yes, PVC and CPVC resins can be blended, but they are only marginally compatible, and the higher the CPVC’s chlorine content, the worse they mix. Mixing here means blending the two resins in one compound; joining PVC pipe to CPVC…

How to Check Incoming PVC Resin Quality

Reading a tolerance band versus a ceiling when you check PVC resin quality on a certificate

Most processors never run a resin test in-house. They accept the supplier’s certificate of analysis, file it, and find out a lot was borderline only when the defect shows up on the line weeks later. Reading that certificate parameter by…